Join hosts Perry Merritt and Nate McLain on the Foundry Talk podcast for a lively conversation with Jim Gauldin, President of Palmer Manufacturing.

Jim traces Palmer’s roots back to a small evening foundry run by Jack Palmer and his father, where building their own sand mixer for speed led to an unexpected sale that sparked a full equipment-manufacturing business.

The discussion highlights Palmer’s innovative Flip Mold Machine (FMM), a compact all-in-one rollover/carousel design that boosts production cadence, saves floor space, and reduces operator fatigue—with growing installations and strong customer feedback.

They explore Palmer’s diversification into rail traction sand systems, golf course sand reclamation, and more. The conversation dives into Foundry 4.0—predictive sensors, data connectivity, AI possibilities, cybersecurity concerns, and the real challenges of adoption in small-to-large foundries.

Heartfelt stories celebrate the larger-than-life Jack Palmer—his creativity (including casting his own face in aluminum), boundless energy, and enduring legacy.

A great listen for anyone in metal casting interested in practical innovation, equipment evolution, and the future of the industry.

Listen now and visit https://palmermfg.com/ for videos, equipment details, and Simple Solutions That Work magazine.

#podcast #foundry #manufacturing #smallbusiness

In this episode of Foundry Talk, hosts Nate McLain and Perry Merritt chat with Dave Schmidt, VP of Finite Solutions Incorporated, about metal casting simulation software. Dave shares the company's history since 1985, debunking misconceptions (yes, it works!), and demos flow/solidification analysis to predict defects, optimize rigging, and improve yields.

They explore real-world examples like turbulent fills, bottom gating issues, and how simulation aids robust processes—essential for modern foundries. Tips on using tools like SOLIDCast, plus contract services for those without in-house expertise.

Contact: dave@finitesolutions.com or (262) 644-0785. Visit finitesolutions.com for more.#podcast #foundry #manufacturing #smallbusiness

In this episode of Foundry Talk, hosts Nate McClainand Perry Merritt talk with Bill Crouse of ProTechPattern in rural Wisconsin. Bill shares his path from freelancing in1996 to opening his dream shop in 2018—built right next to his home forultimate convenience (and occasional work-home blur).

They discuss running a small, fast-responsepattern shop: long hours, quick turnarounds, CNC machining, laser scanning forquality, and exploring 3D printing for gating and cores. Bill covers the shiftfrom traditional bench work to modern CAD and additive tech, plus the value ofself-taught problem-solvers.

Full of practical tips and passion from adedicated small-shop operator—perfect for foundry folks and patternmakingenthusiasts.

The Foundry Talk Podcast is back for a brand new season. Join us Monday February 9th as we start talking to new guests.

Think you know how much bronze it takes to make memorial markers? In this episode, we talk with Dave Rittmeyer of Matthews International and get a surprising answer about the sheer volume of metal used for grave markers and other memorials. Dave gives us a fascinating look into the production process, from traditional hand-setting of letters to modern 3D printing, and shares his personal mission to "bridge the gap between art and industry" by connecting industrial arts and fine arts at universities. He also discusses the evolving culture of the foundry world, which has shifted from an "isolationist" past to a more collaborative and helpful community today.#podcast #foundry #manufacturing

In this episode, hosts Perry and Nate sit down with Dan Weiss, the president of adatasol, to uncover his fascinating journey into the tech world. Dan shares how his company evolved to build custom database solutions, specifically for "visionary" business owners frustrated with their current software. The conversation is a must-listen for anyone running a business, as they explore the hidden dangers of using spreadsheets and the undeniable value of data. Tune in to learn how this approach helps them rapidly build powerful solutions, making live changes with clients to create the perfect software solution.

https://adatasol.com/

#podcast #foundry #manufacturing #smallbusiness

Get ready to refine your knowledge! This episode, we're sitting down with Bryan Davis, the National Sales Manager at Remelt Sources, to pull back the curtain on certified metal alloys. We'll unpack the mysteries of AOD and VOD refinement, discover the magic of continuous pour casting, and perhaps most importantly, finally get to the bottom of "what the heck is a forehead versus an eight head?" Join us for a lively discussion that promises to be as informative as it is engaging.#podcast #manufacturing #metalcasting #foundry